Contact Roller - MapleSim Help
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Contact Roller

Contact roller component

 

Description

Usage

Connections

Parameters

Summary Variables

Description

The Contact Roller component models a roller that can make or lose contact with the web.

Usage

The Contact Roller component must be between two Span components.

Using the provided 1-D rotational flange, flangec, the Contact Roller component can model a pull roller. To accommodate the dynamics of contact, slippage is always enabled.

Consider the straight line connecting the start of the left span to the end of the right span; the projection of the center point of the roller must always be on this line, even when not in contact with the web.

When in contact with the web, this component is identical to the Roller with Include Slippage=true.

Connections

Name

Description

Modelica ID

framea

Left web 3-D connection point

frame_a

frameb

Right web 3-D connection point

frame_b

framec

Roller holder base frame; enabled when Use fixed base = false

frame_c

weba

Left (entry) web transfer information port (blue)

web_a

webb

Right (exit) web transfer information port (green)

web_b

flangec

Roller rotation flange

flange_c1

Parameters

Web Properties

Name

Default

Units

Description

Modelica ID

Use Default Properties (WP1)

true

 

When checked (true), web properties are defined by the closest Web Properties block found

useDefault

Web Properties

WP1

 

Name of the record containing the web properties (enabled when Use default properties = false)

wp

Settings

Name

Default

Units

Description

Modelica ID

Use alternative configuration

false

 

Choose between two possible solutions for the web/roll configuration

useAltConfig

Flip direction

false

 

Use this option when building web lines that go from right to left

flipDirection

Use fixed base

false

 

When checked (true), frame_c is disabled and the roller frame is fixed in the inertial coordinate frame (addition position and orientation parameters are enabled instead)

useFixedBase

r

0,0

m

Location of frame_b with respect to ground. Available when Use fixed base = true

InitPos

θ

0

deg

Rotation about z-axis. Available when Use fixed base = true

InitAng

Roller

Name

Default

Units

Description

Modelica ID

D

0.2

m

Diameter of roller

D

Use CAD

false

 

When checked (true), mass and inertia are defined from an externally attached CAD component or a rigid body component

useCAD

Di

0

m

Inner diameter of roller

Di

L

1.2

m

Roller length

L

Use cylindrical geometry

true

 

When checked (true), roller inertia is calculated assuming a uniform cylindrical geometry

useCylindricalGeometry

ρ

2.7·103

kgm3

Roller density; enabled when using cylindrical geometry

rho_roll

m

1

kg

Roller mass; enabled when not using cylindrical geometry

m

J

0.005

kgm2

Roller rotational inertia; enabled when not using cylindrical geometry

J

d

0

Nmsrad

Bearing viscous damping constant

d

Friction

Name

Default

Units

Description

Modelica ID

μc

0.2

 

Coulomb friction coefficient

mu_c

Use constant coefficient of friction

true

 

When unchecked (false), a velocity-dependent formulation is used for the coefficient of friction.

useConstantCoF

Peak

1

 

Maximum friction force at zero sliding velocity is given by Peakuc

peak

vs

0.01

ms

Stribeck sliding velocity

vs

nDecay

2

 

Decay exponent

nDecay

μd

0

 

Viscous coefficient of friction between web and roller

mu_d

v0

1·10−4

ms

Tight/slack side switching velocity boundary

v0

Frame

Name

Default

Units

Description

Modelica ID

mf

1

kg

Frame mass

m_frame

Jf

0.01

kgm2

Frame inertia

J_frame

Add frame offset

false

 

When checked (true), frame connection point is placed at an offset w.r.t. the roll center

addFrameOffset

rf

0,D2

m

Offset in the XY plane; enabled when Add frame offset is true

rf

Visualization

Name

Default

Units

Description

Modelica ID

Show roller

true

 

When checked (true), a visualization of the roller is created

showVisualization_roller

Transparent roller

false

 

When checked (true), the roller visualization is transparent

transparent_roller

Roller color

Blue

 

Roller color

color_roller

Band color

Yellow

 

Band color

color_band

Band angle

20

 

Band angle

band_angle

Show reaction force arrow

false

 

When checked (true) an arrow is shown for the reaction force

showReactionForce

Force arrow scale

1000

 

Force scale (N to M)

forceScale

Force arrow color

Cyan

 

Force arrow color

forceColor

Force arrow transparency

false

 

When checked (true), the force arrow is transparent

forceTransparent

Show reaction torque arrow

false

 

When checked (true) an arrow is shown for the reaction torque

showReactionTorque

Torque arrow scale

100

 

Torque scale (N to M)

torqueScale

Torque arrow color

Magenta

 

Torque arrow color

torqueColor

Torque arrow transparency

false

 

When checked (true), the torque arrow is transparent

torqueTransparent

Advanced Settings

Name

Default

Units

Description

Modelica ID

Use effective radius

false

 

When checked (true), the roller radius is padded with half the web thickness

useEffectiveRadius

Summary Variables

Name

Units

Description

Modelica ID

summary_WrapAngle

rad

Wrap angle

summary_WrapAngle

summary_Length

m

Length of the web in contact with the roller

summary_Length

summary_SlipVelocity

 

Slip velocity: v_web - w_rollerR_eff

summary_SlipVelocity

See Also

Rollers

Web Handling Library